Project of complex automated specialized line for pan bread production
The amount of investments in purchase and installation of new complex automated line specialized for pan bread production made 20,5 million rubles.
Bread goes through five stages of baking in the oven. The proofer and the oven are connected into the unified complex. The construction considerably reduces the time of baking, labour inputs, accelerates the browning of the sides of the baked products — the very “golden brown”. The oven is reliable in operation, characterized by low gas and energy consumption, allows improving production output of the line and ensuring high quality of bread. This is the fifth in succession Czech oven purchased by “Tsar Khleb”, LLC. The company has been actively replacing the old energy-intensive ovens with the new ones for the last fifteen years.
The solemn cutting of the symbolic red ribbon at the time of the oven launching was tasked to the special guests of “Tsar Khleb”, LLC: the company’s veteran with 45-year term of service, who worked his way from shift manufacturing engineer to deputy production manager, А.V. Dombrovskaya, Member of Sevastopol Legislative Assembly Т.G. Lobach and production manager of bread production plant No. 1 L.М. Polishchuk. Deputy Head of the Department of Agricultural Industry of Sevastopol city A.A. Masalov congratulated the employees on behalf of the Government of Sevastopol. The audience met the first batch of the pan bread baked in the new wonder-oven with unconcealed amusement. Following the old famous tradition they promptly broke the brick-bread and tasted it. Warm and seductively smelling bread was very tasty.
Totally from 2004 to 2016 more than 560 million rubles were invested in the company. The scheduled plan of modernization and technical re-equipment of production facilities for 2015-2021 was developed. Every time the renewal of production potential of “Tsar Khleb”, LLC is regarded as the important city event. First of all it means social guarantees, the assurance that there will always be the bread of high quality and sufficient quantity for the citizen on the shelves. Today “Tsar Khleb”, LLC is the company fitted with up-to-date high-technology equipment, having necessary utility lines, a boiler-house, a compressor facility, a mechanic shop, its own certified production and technological laboratory. The main mission of the company is to provide the buyers with healthy, quality and safe product — bread.
Limited Liability Company “Tsar Khleb” is the main budget filling company of the city, socially responsible enterprise, guarantor of stability and product high quality, leading manufacturer of bakery and confectionery products in Sevastopol and Crimea.
The products are delivered by its own specialized motor transport to health resorts, budgetary organizations, military units of the Black Sea Navy Fleet of the Russian Federation, brand retail chain of “Tsar Khleb”, LLC, Sevastopol and Crimean supermarkets, sales points of private entrepreneurs in Sevastopol and Crimea.
The company has been completely computerized and uses software for production and distribution operations. The specialized motor vehicle fleet was created. The large reconstruction of the main production facility was made. The new complex automated line for production of trademark bread “Tsarskiy” and French loaf “Simferopolskiy” with the installation of the equipment of Revent - leader of the European bakery market was launched. The new roll manufacturing room with the capacity of 4,5 t per day was built and put into operation as well as the new line of exclusive premium class roll products was brought to market. The new compressor station was brought into operation. According to the energy saving programme the new boilers were put into service. The new packing and cutting automated complexes with the capacity of 45 items of cut and packed products per minute were installed and put into operation. They allow packing and cutting more than 40% of produced products. In 2014 the company completed the stage of the programme for production technical re-equipment — the new complex automated line for production of hearth wheat bread was put into operation. The production capacity of the new technological line is 23 tons per day.
Plant for production of environmentally sound water purification and disinfection agents “Sevkhimprom”, LLC
The first plant “Sevkhimprom”, which produces environmentally sound water purification and disinfection agents, was launched in the region of Sevastopol. The new plant can provide the whole peninsular with sodium hypochlorite and deliver the agent to the mainland in perspective. The plant was built in the city almost from scratch. The company totally invested more than 100 million rubles in production establishment, created new working places – 29 people are employed at the plant, the increase up to 40 people is planned.
The plant produces effective agents based on sodium hypochlorite. The substance has powerful antiseptic effect and is notable for its low cost as compared with other similar agents. The production technology is based on the electrolysis of sea salt. This is safe, effective and cost efficient way of production because the company will use only Crimean raw materials.
The whole production process is completely automated. This is due to up-to-date European equipment: the colleagues from Italy were not afraid of sanctions, delivered it to Crimea and installed it. The production of these raw materials in the territory of Sevastopol allows reducing the expenses of the main consumers – water service companies of Crimea – on their purchase by 30% and covering the needs of social institutions, sport and health resorts.
The installation of the processing line for production of the agents for water purification, polyaluminium coagulant - sulfate chloride polymer, is the second stage of the investment project. In order to implement this programme the company plans to invest additionally about 60 millions rubles within 2018-2019.
“Popilov”, LLC started production of 20-meter steel yachts on “POPILOV-1999” project
Sevastopol company working in the free economic zone launched the first 20-meter yacht with steel hull. The only shipyard in Crimea, which builds steel yachts in series, produces the most of component parts at its own facilities.
The first sea trials of the new yacht were successful. In spite of identified small defects the managers of “Popilov” shipyard are optimistic. At the end of December the producer of pleasure yachts became a participant of Sevastopol Free Economic Zone having declared 15 work positions and 6 millions of capital investments. It allows being greatly ahead of competitors in production costs and final product price. 20-meter steel yacht can be purchased just for 50 million rubles in Sevastopol.
The use of home materials – shipbuilding steel, marine plywood, teak – is the great virtue of the company. Furthermore, now the shipyard has the complete production cycle – from metal cutting to furniture production.
The yacht was created upon the Holland project under the supervision of French Bureau Veritas. The new models will be designed by Sevastopol design bureau and yachts will be registered in Russian Maritime Register of Shipping and State Inspectorate for Small Vessels.
The yachts built at the shipyard meet all up-to-date requirements for safety and seaworthiness, correspond to current European standards. At the present time the production allows building 4 boats with the length from 16 to 24 meters simultaneously. The company decided to produce them in series – the second yacht is being completed on the stocks.